lining a propane forge

Thread one nut on each of the four bolts about 1/2 inch. The blanket can be purchased in different thicknesses, I recommend getting 1" thick rather than thicker ones as it is easier to work with. Do you have any idea what to use to stabilize the kaowood. This Double Burner rectangular shape propane forge is made from structural steel pipe and its heating zone is fully insulated with Refractory Ceramic Fibre, which can resist temperature up to 2600°F. This forge can be used for knife making, blacksmithing, glass making or anything else you can think of that requires heating up stuff to a really hot temperature. I have my small propane forge lined with 2 layers of 1 inch thick kaowool and then had a coat of ITC 100 refractory over that. The hole was marked and then cut out, I didn't have a hole saw the proper size so I drilled holes all the way around the circle and then used a Dremel with a cutting disc to cut it out. Answer Question I tried this and it seems to work. KnuKnapper. These small ingots would later be re-melted by me for casting small and thin brass parts from "Lost Wax" casting molds. The thing that is a little different about my forges is that I cut the tank in two laterally, then put it The "U" bracket assembly is held in place with by the flat steel stock in the square tubing with the tapped bolts. One of the great things about this flux is that it will not drip or foam up during welding like most fluxes on the market, therefore, avoiding damage to the forge lining. But it's so amazingly rewarding when you get something done. So I'm sending just part of the questions. Not sure but I think a full 20lbs tank of propane would last around 5-6 hours of constant use. To cut the brick a wet saw was used, other methods are using a chisel and hammer but the bricked I used were too brittle to cut using that method. Yes, you can line a forge with soft … 292. 4.) A 1 … Actual the hearth has been called a forge for atleast a couple thousand years, the act of making something is called forging. The placement of the tube was at the top of the forge and placed on an angle. Crank up the temperature of the propane burner and observe to make sure everything is working properly. I notice that it heats up quicker and uses less fuel than a previous forge using a regular kiln refractory (don't remember the type). Facebook. 2 years ago The burner orifice is drilled with a #57 drill bit. Resistance Power: The triple burner portable propane forge entirely designed with the top-notch metal sheets. When building a forge (my way) using a 20 pound propane bottle the volume of the fire box is 583.4 cubic inches and with a typical Freon bottle it is about 259.2. It needs to be mixed with water so it becomes like a slurry that can be applied with a paint brush. Also, the integrated refractory fire bricks at the bottom can handle high-velocity firing. But you can use anything that is similar, such as a used Freon or propane tank. This little melter uses a #1 crucible (3.2 pounds of brass) - ABOVE middle. The furnace has the heavy type fire brick lining it’s interior. for a typical minforge or a pint for a two burner forge. Larger melters can use lift off bodies with counter balances or the diagonally split clam-shell type similar to those used by potters. Bracket to hold 1/8" pipe (.405" OD) in center of 1½" pipe. I can post a pic if need be. The lift off lid and vertical crucible lift requiring special tongs (above) are both remnants of the heavy brick lined furnace days. Keep that in mind at all times, and your mind will be in the right place. A front "U" bracket was fabricated from a piece of 14 gauge sheet metal, template was free handed, some holes were drilled for attaching the board. What size tank is this? Install the propane burner into the forge opening and hold securely in place with the bolts. Remove the burner from the forge to avoid heating up. I am hoping to build a propane forge to do simple toolmaking/hobby projects initially, and down the road perhaps attempt crafting blades, axes, Damascus etc. To make it more portable. You cannot assume that a home made EZ burner with a poorly drilled, burred edged and crooked orrifice will perform anything like a professionaly designed and made product using precision machine tools. As a blacksmith gas forge the atmospheric forge is a good starter gas forge. You could make a door from ceramic wood and a metal brackets. This burner is very large and can damage you and property. This video and instructable has been an amazing help. It was slowly brushed onto the inside of the forge and outside, just make sure to cover all exposed ceramic fiber surfaces. -The best durability of any forge lining material.-Once heated, you can turn down the fuel/psi and the forge will maintain its heat ... A propane forge is nothing more than a controlled explosion. Take the goals and decide on these factors: Number of burners, size of forge, amount of usage,... 3. Other refractories can be used and the application will be similar. I was wondering how others have cast theirs, what the mixture and materials were? Ideal Propane Forge Dimensions for Knifemaking. I have made a few forges so I have a good idea how they go together but I will give reference and credit to Ron Reil and his designs, that is where I learned how to build them over 12 years ago. The general design you choose may have more to do with available materials. It is better to cut it a bit larger so you can trim it down. Home › Products › Propane tank forge lining kit Products Sort by Featured Best Selling Alphabetically, A-Z Alphabetically, Z-A Price, low to high Price, high to low Date, new to … The opening for the propane burner was cut open as well. The first is the atmospheric pipe forge described in the dvd. It is now advised that you first use, at least, a rigidizer on the Kaowool before coating with the ITC 100. 1 year ago Make a tentative plan. The rear of the cube is also insulated from the rear (bottom) of the pot with 4 inches of Kaowool cut into 13 inch diameter circles. Coating the interior with a product like ITC-100 is expensive but pays for itself by making the liner much more resistant to flux and making it more efficient. I drilled enough holes below the water line to allow a sawzall blade in there. If you are not comfortable around propane do not attempt this. Welcome aboard Pete, glad to have you. I can get about four hours of continuous use until the temperature of the propane gets too low, the flow stops. and yup no idea why they use the term forge. To adjust the air gas mixture : 1. Run the forge at a lower temperature for 15-20 minutes to let the ceramic fibers and refractory lining "set up". We no longer recommend building melters this way. The best made forge body is only as good as the burner you install in it. I realize this depends on the Forge construction/materials, the temp/humidity/weather conditions, and the amount/type of metal to be melted. Asi) Wearable Steampunk Style Spider, How to Make a Nightstand From Wooden Hangers || DIY Side Table, Airtank or freon tank or propane tank or steel tube (for the container), at least 10" wide. A piece of flat steel stock was bent and welded to the "U" bracket. 9" of 3/4" schedule 40 pipe threaded one end (can be half of 18" nipple), 1½" schedule 40 pipe nipple (cut in half to 1½" length), (1) 1/8" pipe to 1/4" tube compression fitting. Propane Forge Build/DIY – Using a Gas Bottle and a Kit! Let’s start with this brilliant portable propane gas … If you can find a flange for fencing the proper size, it could be bolted to the tank. 1. Rex Price can tell you exactly what his burners are designed to do and I believe provides technical infromation with the burner and on his web site. Here are some pics of the forge with measurements included for reference. Leave the forge at low power. Here is a list of the main tools used, some may not be listed. Then, the propane plumbing is attached to the rear of the pot for mechanical stability and there you have it... a forge with almost no cutting required (aside from the hole for the burner and the small holes for the screws in the rear). When he put the info out there the acceptable coating for Kaowool to reduce the possibility of airborne ceramic particulate was just the ITC 100, it has since been challenged and updated. Once the refractory is dry, it needs to be cured. You did a wonderful job explaining all of the instructions. Registered User. The purpose of it is the keep as much heat within the forge as possible so Includes A 0-30 PSI adjustable propane regulator with pressure gauge and 4 hose; Heavy duty stainless steel construction. The ceramic blanket and board needs to be stabilized so fibers do not become airborne when the forge is in operation. Pinterest. A note about ITC-100 refractory used to coat the kaowool, it works by far better than any other cement/mortar like refractory I have used in previous forges. The forge is ready to be used. The back wall is the exhaust port and also can allow for longer pieces of metal to be worked in the forge. Finalize the plan. There’s going to be some fun times ahead, learning and making all sorts of cool things!The kit worked out awesome! The written steps follow. Q. I am wanting to line the inside of my 10" pipe forge or propane can forge with 2 inches of ceramic blanket lining, should I use the 1 layer of the 2" or 2 layers of the 1"? 2.) For instance, someone who makes swords requires a much longer propane forge than someone who wants to produce small blades. There are a few choices for the refractory lining, I am using ITC-100 HT which looks like a cement/mortar, however it can with stand extremely high heats. To cut the ceramic wool use a sharp utility knife, it is very similar to working with house insulation. Besides, the furnace layer of the propane forge has a 2-inch ceramic wool layer that is capable of resisting high-temperature up to 2600°F. Here is an Instructable for building a propane burner or Google Ron Reil propane burner: https://www.instructables.com/id/How-to-Build-a-Propane-Forge-Burner/. To make a template a piece of plastic was draped over the opening and traced out. I am building a propane forge and would like to use a castable lining rather than ceramic wool. About: http://www.youtube.com/c/AndrewWorkshop. I'll leave it to your imagination to add the feet to what ever tank or tube you use, suggestions are some large bolts or weld on some tubing. If you have the extra money spend it on the ITC-100. 1 year ago, It appears to be a standard 10 gallon portable air tank that can be purchased at most hardware or auto parts stores, Question WhatsApp. Steel tube or iron pipe fitting sized for the propane burner, Piece of 14 gauge or similar thickness sheet steel. Don't operate the forge at full power until the refractory is cured. I LOVE this instructable. Vertical (a la Don Fogg) or horizontal? Propane forge lining. 1.) BTW people, there is cold and hot forging. This is so so cool. Did you make this project? Then there is also a minimum and a maximum. I have access to a welder so I was able to weld some parts together for this forge but if you don't have access or know how to weld, an option is you can braze the parts together or be creative and bolt things together. For Christmas I am getting my husband all the supplies he needs to build a forge! Then it was transposed to a piece of foam board or cardboard and then traced onto the ceramic board. The forge body is constructed either with a steel cylinder lined with ceramic wool and coated with a protective refractory cement or a steel frame holding insulated fire bricks. I have a whole aluminum beer cage. To help protect the inner lining, fill the bottom third of the forge with clay cat litter (not recycled the paper type!). I want to get into blacksmithing and bladesmithing, you know, making knives, daggers, swords, maces, war hammers and the lot... Do it!!! When propane if used properly is a very safe fuel but bad things can still happen. For any given burner there is an optimum forge volume. Which Metal Element names were you able to effectively melt in a Ceramic Cruicible? No size fits all purposes. If following a video of a DIY building project is the best way for you to create, … MIG tip for the jet. The forge is ready to be used. This saves precious time transferring from lifting to pouring tongs. What will the end product be? Is your Propane Forge recommended to be used only on concrete bricks, or a concrete floor, or in a sandy "pit" ? Preparation for first burn. Fucina Forges™ 2 Propane Burner Kit for Propane Blacksmith Forge Furnace Stainless Steel Features: Heavy duty,high efficiency propane gas burner (up to 100,000 BTU/burner) 100% 304 Polished Grade Stainless Steel made Burner with replaceable brass gas jet nozzle.Conical propane burner tube for ideal air flow and performance.Special designed flame retention type …

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